Kia Cadenza YG: Parking Brake System / Parking Brake Assembly Repair procedures

Kia Cadenza YG 2016-2021 Service Manual / Brake System / Parking Brake System / Parking Brake Assembly Repair procedures

Removal
Parking Brake Pedal
1.
Remove the main crash pad. (Refer to the Body group-crash pad)
2.
Remove the cowl cross bar. (Refer to the Body group - Crash pad)
3.
Disconnect the parking brake switch connector (A).

4.
Remove the parking brake pedal mounting bolts (A) and nut.(B)

5.
Remove the parking brake cable mounting bolts.
6.
Remove the parking brake cable adjusting nut(A) and the fixing clip(B), and then remove the parking brake pedal.

7.
Remove the floor console. (Refer to the Body group - Console)
8.
Remove the paring brake cable (A, B) after removing the cable retainer (C).

9.
Loosen the cable fixing clip and bolts and remove front parking brake cable.
10.
Raise the vehicle, and make sure it is securely supported.
11.
Remove the rear tire and wheel.
12.
Remove the parking brake cable (B) after removing the fixing clip (A).

13.
Loosen the parking brake cable bracket bolts and remove the rear parking brake cable.
Parking Brake Shoe
1.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the rear tire and wheel.
3.
Remove the rear brake caliper and Rear disc brake.
(Refer to "Rear disc brake removal")
4.
Remove the parking brake cable (B), after removing the fixing clip (A).

5.
Loosen the hub assembly mounting bolts (A), and the remove the hub assembly and parking brake assembly.

6.
Loosen the shoe hold clip mounting bolt (A), and then remove the brake shoe.

Installation
Parking Brake Shoe
1.
Install the brake shoe.
2.
Fix the brake shoe with shoe hold clip, and then install the bolt (A).
Tightening torque:
2.0 ~ 4.9N.m (0.2 ~ 0.5kgf.m, 1.4 ~ 3.6lb-ft)

3.
Install parke brake assembly and hub assembly.
4.
Install the parking brake cable (B), then install the fixing clip (A).

5.
Install the rear brake disc, then adjust the rear brake shoe clearance.
(1)
Remove the plug from the disc.
(2)
Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
6.
Install the brake caliper assembly. (Refer to "Rear brake installation")
7.
Install the tire and wheel, after installing the plug on the disc.
8.
If the parking brake shoe or the brake disc are replaced a newly one, perform the brake shoe bed-in procedure.
(1)
While operating the parking brake lever for 98N (10kgf, 22lbf) effort, drive the vehicle 500 meters (0.31 miles) at the speed of 60kph (37 mph).
(2)
Repeat the above procedure more than three times.
(3)
Must be held on 20% uphill.
   
After adjusting parking brake, notice following matter;
1)
Must be free from troubles when the parking pedal is operated at 980 N (100 kgf, 154 lbf).
2)
Check that all parts move smoothly.
3)
The parking brake indicator lamp must be on after the parking pedal is worked and must be off after the pedal is released.
Parking Brake Pedal
1.
Install the parking brake cable.
2.
Install the floor console. (Refer to the Body group - console)
3.
Install the holding clip (B) and the cable adjusting nut(A) after fixing the parking brake cable.

4.
Install the parking brake pedal, and then install the parking brake pedal mounting bolts (A) and nuts (B).
Tightening torque:
Bolts (A): 8.8 ~ 13.7N.m (0.9 ~ 1.4 kgf.m, 6.5 ~ 10.1lb-ft)
Nuts (B): 9.8 ~ 14.7N.m (1.0 ~ 1.5 kgf.m, 7.2 ~ 10.8 lb-ft)

5.
Adjust the parking brake pedal stroke by turning the adjusting nut (A).
(1)
Operate the parking brake pedal through a full stroke over 3 times for setting the parking cables.

(2)
Adjust the adjusting nut (A) for parking brake pedal stroke 4~5notches when operating effort is 196N(20kgf.44lb).
   
1)
The parking brake adjustment must be carried out after adjusting the rear shoe.
2)
After adjusting parking brake, notice following matter.
a.
Must be free from clearance between adjusting nut and pin.
b.
Check securely that the brake is not dragging.
6.
Reconnect the parking brake switch connector(A).

7.
Install the cowl cross bar. (Refer to the Body group - Crash pad)
8.
Install the main crash pad. (Refer to Body group - Crash pad)
Adjustment
Parking Brake Shoe Clearance Adjustment
1.
Raise the vehicle, and make sure it is securely supported.
2.
Remove the rear tire and wheel.
3.
Remove the plug (A) from the disc.
4.
Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then return it by 5 notches in the opposite direction.
5.
Install the rear wheel & tire after installing the plug on the disc.
Parking Brake Pedal Stroke Adjustment
1.
Operate the parking brake pedal through a full stroke over 3 times for setting the parking cables.
2.
Adjust the adjusting nut(A) for parking barke pedal stoke 4~5 notches when operating effort is 196N(20kgf, 44lbf)

   
1)
The parking brake adjustment must be carried out after adjusting the rear shoe.
2)
After adjusting parking brake, notice following matter.
a.
Must be free from clearance between adjusting nut and pin.
b.
Check securely that the brake is not dragging.

    Components (1) 1. Parking brake pedal2. Parking brake cable3. Equalizer assembly Components (2) 1. Backing plate2. Brake shoe3. Shoe hold clip4.

    Components 1. EPB Unit2. EPB Switch3. Brake Caliper 4. EPB Warning Lamp5. AUTO HOLD Lamp

    Other information:

    Kia Cadenza YG 2016-2021 Service Manual: Components and Components Location

    C

    Kia Cadenza YG 2016-2021 Service Manual: General Safety Information and Caution

    Instructions When Handling Refrigerant 1. R-134a liquid refrigerant is highly volatile. A drop on the skin of your hand could result in localized frostbite. When handling the refrigerant, be sure to wear gloves. 2. It is standard practice to wear goggles or glasses to protect your eyes, and gloves to protect your hands.

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