After loosening the mounting screws, then remove the movable glass (A).
•
Do not damage the screws.
4.
Installation is the reverse of removal.
Motor Replacement
•
Confirm the position of guide whether it is closed or not when you remove the motor.
1.
Remove the roof trim.
(Refer to the BD group - "Roof Trim")
2.
After loosening the mounting screws, then remove the motor (A).
3.
Installation is the reverse of removal.
•
Make sure to initialize the motor.
Wind deflector Replacement
1.
Open the movable glass fully.
2.
Using a screwdriver or remover, remove the roof moulding (A).
•
Roof moulding is need to changed to new product surely.
3.
Remove the wind deflector mounting bracket (A).
4.
Remove the wind deflector bar (A).
5.
Installation is the reverse of removal.
Roll Blind Replacement
[Removal]
1.
After loosening the mounting screws, then remove the roll blind lower bracket (A).
2.
Remove the roll blind (A) by pulling it at a right angle.
•
When you remove it, Be care theat an edge (C) is dashed against the frame df vehicle becaufe the roll blind hasthe tension.
[Installation]
1.
Installation is the roll blind (A).
•
When you assewbly the roll blind bracket, Install the roll
blind by pulling about 15~20cm (5.9055~7.8740 inch) because the screw
(B) is dashed aginst the roll blind.
•
When the tension of roll blind is removed, Push an edge (C), Turn it counterclockwise 19~21, Install it by removing the push.
2.
Install the screws to the roll blind lower bracket (A).
Using a screwdriver or remover, remove the roof moulding (A).
•
Roof moulding is need to changed to new product surely.
4.
Open the movable glass fully.
5.
Remove the wind deflector mounting bracket (A).
6.
Remove the wind deflector bar (A).
7.
Put tape on the front glass (A) to break it.
8.
Hold the corner of the front glass (A) using a pair of pliers
(B) and then break it by applying force to the handles of the pliers.
•
Watch out for the broken glass fragments.
9.
Remove the broken front glass (A) from the vehicle.
•
Carefully and safely remove the broken glass fragments from the vehicle.
10.
Open the space between chassis and sunroof using flathead
screwdriver, and then cut the sealant of front using a tool
(09816-2P121, 09816-2P122) (A).
•
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)
•
Be careful not to damage the panoramaroof when open the space between chassis and sunroof using flathead screwdriver.
11.
Open the space between chassis and sunroof using flathead
screwdriver, and then cut the sealant of side using a tool (09816-2P121,
09816-2P122) (A).
•
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)
•
Be careful not to damage the panoramaroof when open the space between chassis and sunroof using flathead screwdriver.
12.
Open the space between chassis and sunroof using flathead
screwdriver, and then cut the sealant of rear using a tool (09816-2P127)
(A).
•
Be careful of center hole (B) break.
•
Be careful of nut hole (C) break.
•
Be careful not to damage the panoramaroof when open the space between chassis and sunroof using flathead screwdriver.
13.
Cut the tape between the panoramaroof and the body. remove the panoramaroof (A).
•
Work over 4 mans together when fixing panoramaroof.
[Installation]
1.
With a knife, scrape the old adhesive smooth to a thickness
of about 2mm (0.08 in.) on the bonding surface around the entire
panoramaroof opening flange
•
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
•
Remove the rubber dam and fasteners from the body.
•
Mask off surrounding surfaces before painting.
2.
Clean the body bonding surface with a sponge dampened in
alcohol. After cleaning, keep oil, grease and water from getting on the
clean surface.
3.
Remove left glasses parts of panoramaroof panel (A) by using a cutter knife (B).
4.
With a sponge, apply a light coat of body primer to the
original adhesive remaining around the windshield opening flange. Let
the body primer dry for at least 10 minutes :
•
Do not apply glass primer to the body, and be careful not to mixup glass and body primer sponges.
•
Never touch the primed surfaces with your hands.
•
Mask off surrounding surfaces before painting.
5.
Apply a light coat of glass primer to the outside of the fasteners.
•
Never touch the primed surface with your hand. If you do, the
adhesive may not bond to the glass properly, causing a leak after the
windshield glass is installed.
•
Do not apply body primer to the glass.
•
Keep water, dust, and abrasive materials away from the primer.
6.
Pack adhesive into the cartridge without air pockets to
ensure continuous delivery. Put the cartridge in a caulking gun, and run
a bead of sealant (B) around the edge of the panoramaroof (A) as shown.
Apply the adhesive within 30 minutes after applying the glass primer.
Make a slightly thicker bead at each corner.
7.
Fix the panoramaroof to center hall (A) of body, install carefully the panoramaroof to the body frame.
•
Work over 4 mans together when fixing panoramaroof.
8.
Check the Clearance and gap for each side after installing the panoramaroof.
Pack adhesive into the cartridge without air pockets to
ensure continuous delivery. Put the cartridge in a caulking gun, and run
a bead of sealant (B) around the edge of a new front glass (A) as
shown. Apply the adhesive within 30 minutes after applying the glass
primer. Make a slightly thicker bead at each corner
12.
Install the front glass (A).
13.
Install the wind deflector bar (A).
14.
Install the wind deflector mounting bracket (A).
15.
Install the roof moulding (A).
•
Roof moulding is need to changed to new product surely.
16.
Close the movable glass fully.
17.
Check the Clearance and gap for each side after installing the front glass (A).
Section
Clearance
Gap
Front edge
A-A
2±1 mm
7.5±1 mm
(0.0787±0.0394 in)
(0.2953±0.0394 in)
Rear edge
B-B
0±1 mm
4.5±1 mm
(0±0.0394 in)
(0.1772±0.0394 in)
Side edge
C-C
0±1 mm
0 mm
(0±0.0394 in)
(0 in)
18.
Scrape or wipe the excess adhesive off with a putty knife or
towel. To remove adhesive from a painted surface or the windshield, wipe
with a soft shop towel dampened with alcohol.
19.
Let the adhesive dry for at least one hour, then spray water
over the roof and check for leaks. If a leak occurs, let it dry, then
seal with sealant :
•
Let the vehicle stand for at least four hours after
windshield installation. If the vehicle must be driven within 4 hours,
it must be driven slowly.
•
Keep the windshield dry for the first hour after installation.
20.
Reinstall all remaining removed parts. Install the rearview
mirror after the adhesive has dried thoroughly. Advise the customer not
to do the following things for two the three days :
•
Slam the door with all the windows rolled up.
•
Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).
21.
Installation the following items
•
Roof antenna
(Refer to the BE group - "AVN Head Unit")
•
Rear glass
(Refer to the BD group - "Rear Window Glass")
•
Roof trim
(Refer to the BD group - "Roof Trim")
•
Interior trim
(Refer to the BD group - "Interior Trim")
•
Rear seat
(Refer to the BD group - "Rear Seat")
•
Front seat
(Refer to the BD group - "Front Seat")
Adjustment
Inspect Glass Alignment
1.
Check for abnormal noise or bending during operation.
2.
With the sunroof fully closed, check for water leakage.
3.
The roof panel (A) should be even with the movable glass (B)
weatherstrip, to within the standard value "E" all the way around. If
not, make the following adjustment.
Tightening torque :
Standard value "E" [mm(in.)]
(1) Front edge : 1.2 mm (0.0472 in.)
(2) Rear edge : 1.0 mm (0.0394 in.)
4.
If the position is not as specified, lightly loosen the glass adjusting screws (A) to adjust the glass height and tighten it.
•
Do not damage the screws.
How To Initialize Motor
Whenever the battery is disconnected, discharged or the
related fuse is replaced or reinstalled, the panoramaroof system must be
reset according to the procedure below.
1.
Turn the ignition key to the ON position and then close the panoramaroof completely.
2.
Turn the ignition key to the ON position and then close the panoramaroof completely.
3.
Press and hold the CLOSE button for more than 10 seconds until the sunroof has moved slightly.
4.
Release the panoramaroof control lever.
5.
Press and hold the CLOSE button once again until the sunroof do as follows.
•
Tilt → Slide Open → Slide Close
Then, release the lever.
6.
Reset procedure of panorama system is finished.
When To Initialize The Motor
1.
At the time of manufacture.
2.
If the Initial setting is erased due to loss of power.
3.
After using the manual handle.
Operating The Panoramaroof Emergency Handle
1.
Use the panoramaroof emergency handle to close and open the panoramaroof manually for the following case only.
•
To close the panoramaroof before driving a vehicle in arainy
day or on the highway if the panoramaroof can not be closed due to
failure of the panoramaroof motor or controller.
2.
Operating method.
•
Remove the roof trim.
•
Push the emergency handle up into the hexagonal drive of the
panoramaroof motor. You must push hard enough to disengage the motor
clutch; otherwise the emergency handle will slip due to incomplete fit
in the motor.
•
Carefully turn the emergency handle clockwise to close the panoramaroof.
•
After closing the sunroof, wiggle the handle back and forth
as you remove the tool from the motor, to ensure the motor clutch
reengages.
•
A 5mm hex socket may be used in place of the emergency handle, with a” Speeder” type handle.
•
Do not use power tools to operate the panoramaroof.
Replacement
Outside Rear View Mirror Replacement
•
When prying with a flat-tip screwdriver, wrap it with
protective tape, and apply protective tape around t ...
Special Service Tools
Tool Name / NumberIIIustrationDescriptionSteering whell puller09561-11001Remove the steering wheel from the column shaft.Lower arm ball joint remover0K545-A9100Removal of front lower arm from front axle
...
Front wheel alignment
When using a commercially available computerized wheel
alignment equipment to inspect the front wheel alignment, always
position the vehicle on a level surface with the front wheels facing
straight ahead.
Prior to inspection, make sure tha ...