Kia Cadenza: Intake And Exhaust System / Exhaust Manifold Repair procedures
1.
Disconnect the LH front and rear heated oxygen sensor (HO2S) connector.
(Refer to Fuel System - "Heated Oxygen Sensor (HO2S)")
2.
Remove the front muffler.
(Refer to Intake And Exhaust System - "Muffler")
3.
Remove the cooling fan assembly.
(Refer to Cooling System - "Cooling Fan")
4.
Remove oil level gauge assembly.
(Refer to Lubrication System - "Oil Level Gauge & Pipe")
5.
Remove the LH exhaust manifold heat protector (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
6.
Remove the LH exhaust manifolds stay (A),and then remove the LH exhaust manifold (B) and gasket.
Tightening torque
Stay bolt :
24.5 ~ 35.3N.m (2.5 ~ 3.6kgf.m, 18.1 ~ 26.0lb-ft)
Manifold nuts :
49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)
7.
Install in the reverse order of removal.
When installing the exhaust manifold, tighten the nuts with
pre-torque first and then tighten the nuts with specified torque in the
sequence shown.
1.
Disconnect the RH front and rear heated oxygen sensor (HO2S) connector.
(Refer to Fuel System - "Heated Oxygen Sensor (HO2S)")
2.
Remove the surge tank.
(Refer to Intake And Exhaust System - "Surge Tank")
3.
Remove the front muffler.
(Refer to Intake And Exhaust System - "Muffler")
4.
Remove the RH exhaust manifold heat protector (A).
Tightening torque :
9.8 ~ 11.8N.m (1.0 ~ 1.2kgf.m, 7.2 ~ 8.7lb-ft)
5.
Remove the RH exhaust manifolds stay (A),and then remove the RH exhaust manifold (B) and gasket.
Tightening torque
Stay bolt :
24.5 ~ 35.3N.m (2.5 ~ 3.6kgf.m, 18.1 ~ 26.0lb-ft)
Manifold nuts :
49.0 ~ 53.9N.m (5.0 ~ 5.5kgf.m, 36.2 ~ 39.8lb-ft)
6.
Install in the reverse order of removal.
When installing the exhaust manifold, tighten the nuts with
pre-torque first and then tighten the nuts with specified torque in the
sequence shown.
Components
1. LH Exhaust manifold gasket2. LH Exhaust manifold3. LH Heat protector4. LH Exhaust manifold stay5. RH Exhaust manifold gasket6. RH Exhaust manifold7. RH Heat protector8. RH Exhaust m ...
Removal and Installation
VIS 1 [Intake Manifold]
1.
Disconnect the battery "-" terminal.
2.
Remove the engine cover.
3.
Disconnect the VIS actuator hose (A).
4.
Remove the VIS actuat ...
Other information:
Removal
1.
Remove the LH/RH cylinder head cover.
(Refer to Cylinder Head Assembly - "Cylinder Head Cover")
2.
Remove the lower oil pan.
(Refer to Lubrication System - "Oil Pan")
3.
Remove the drive belt auto tensioner.
(Refer to Timing System - "Drive Belt Tensioner")
4.
Remove ...
Components
1. Front housing2. Planet gear shaft assembly3. Lever4. Lever packing5. Starter solenoid assembly6. Packing7. Planet gear 8. Shield9. Armature assembly10. York assembly11. Brush holder assembly12. Rear housing13. Through bolt14. Lever plate
...